BOTTLING GUIDELINES
Which cork will suit my spirit?
Select the right cork stopper type
Selecting the right cork stopper types is a crucial decision that every winemaker needs to make while considering various factors. Choosing the most suitable cork stopper can have significant effects on the wine’s characteristics, quality, and even longevity. Before making a selection, the winemaker should carefully consider the wine’s characteristics, including its type, bottling requirements, and intended shelf-life.
Moreover, the cork’s longevity and performance expectations should be taken into consideration as well. A good cork closure should provide the requisite protection for the wine during its projected shelf-life, while maintaining its visual appeal and functionality.
On that note, natural cork stoppers are considered to have the highest quality and are recommended for Quality Wines Produced in Specified Regions and wines that age well within the bottle. For fast consumption wines, other types of cork stoppers, such as colmated, technical or agglomerated stoppers, are recommended. In summary, weighing all these considerations will enable the winemaker to make the best choice and safeguard their wine’s quality.
Which size of cork stopper should I choose?
Define the cork size
The size of cork stoppers depends on the internal profile of the bottle, bottling environment and wine characteristics. The “C dimension” is the term used by most of glass companies to report internal diameter at the top 5 mm from the mouth of the wine bottle. It is important to verify the diameter measurements further down the neck bottle interior. Irregular diameter or excessive taper can be a matter of design or manufacturing variance. Too wide bottleneck interior at the bottom of the cork can compromise the overall performance of the cork including sealing. Wine may seep around the sides of the cork or even leak. Also the aging process might be impacted and the wine quality can be affected.
It is recommended that the internal diameter at the bottom of the cork does not exceed 21mm. For regular wines the diameter of the stopper should be 5.5 mm greater than the mean nominal through-bore of the bottle neck. For wines of more pressure inside bottle, such as sparkling wines, it is recommended to use cork stoppers with 25 or 26 mm diameter.
The length of cork stopper should be selected in accordance with wine type, bottle filling height and wine characteristics. For high quality aging wines it is recommended to use cork stoppers with 45 mm or 49 mm length.
How long can I keep cork stoppers?
Handling and storage of cork stoppers
After packed, cork stoppers should be stored in places with temperatures between 10º and 20º Celsius and relative air humidity between 50% and 70%. This helps prevent risk of cork stoppers surface treatment contamination. Cork stoppers average humidity level should be between 4% and 8%. Stoppers below or above target moist level should be removed from bottling and returned to us in order to take corrective action.
Our 8 ultimate bottling guidelines
Prepare your bottling line
Before bottling, make sure that the bottling line is disinfected and free of insects, especially wine moths. The room should be correctly ventilated and at stable temperature of between 15 and 20ºC (59F to 68F).
Verify bottles
All bottles should be washed and dried close to the moment of bottling (most of bottling lines do this automatically). We recommend to double check the size of bottle neck as there might be slight variation between different production lots and different suppliers.
Do not open cork stoppers bags in advance
Plastic bags with cork stoppers are sealed with vacuum is sterile conditions. Therefore the bags should be opened only before loading corks into the bottling equipment. Keeping open bags with corks might cause contamination and affect the performance of corks.
Calibrate bottling depth
For most standard bottle models, it is recommended that the cork stopper should be +/- 0.5mm up to 1 mm from the top of the bottle neck. Placing the cork stopper too much inside the bottle neck might cause increase of internal bottle pressure (if bottling by vacuum or CO2 is not used) and create empty space between the stopper and the capsule that is applied on top of the bottle.
Calculate properly the ullage level
Ullage level should be calculated having in consideration the cork stopper length, legal fill level, vacuum levels and temperature. It is recommended to have at least 15 mm space between the end of the cork and surface of the wine (in majority of 750 ml bottles). This free space allows the expansion of the wine and avoids excessive pressure inside the bottle.
Control the compression level
Cork stoppers must never be compressed more than 33% of its original diameter. Recommended compression of corks with 24 mm in diameter is to the size of 16,5 mm to assure smooth insertion into a bottle with an interior neck of 18.5mm in diameter. Higher compression might compromise elasticity and create difficulties in the correct sealing of the wine in the bottle.
Keep bottles neck-up after bottling
90% of cork compression is being recovered within 5 to 10 minutes., therefore after bottling the wine should remain neck-up for 30 to 60 minutes after bottling.
Wine makers who are not sure about glass size or bottling conditions should store their wines neck up and in stable conditions to avoid problems due to premature bottle lay down.
Make sure your bottling equipment is up to date
For optimal result it is recommended 4-segment, sliding jaw type cork compression system. Roller or iris type jaws tend to cause wrinkles in the cork that can cause leaking. Bottling equipment should be well maintained, according to the manufacturer’s recommended standards at all times. The jaws should not work in excessive speeds in order to avoid damaging the cork stoppers.